Painting
If you wish to optionally
paint your flag for better daytime viewing, the following instructions
provide suggested painting instructions.
To paint your sign you
will need the following items: * Red plastic paint (Krylon Fusion or
similar) * Blue plastic paint (Krylon Fusion or similar) *
Isopropyl Alcohol for cleaning * 1" and 3" painters masking tape
Start by cleaning your sign with the isopropyl alcohol
- this will remove any oil or dirt that will prevent the paint, tape or
vinyl from properly adhering to the coro. Some paints may also
recommend lightly sanding the surface to promote paint adhesion, check
the instructions supplied with your paint.
Both the
smaller (24"x37") and the larger (75"x48") flags are both painted
and assembled using the
same method with only the spacing of the rows varying. On both
flags types, there will be larger holes which are 3/16" in diameter and
smaller holes which are 1/8" in diameter. The larger holes are for
the lights and the smaller holes are index marks for painting.
Start your painting with the "field" which is the blue background in
the upper left corner of the flag. As the coro is white, you will
be painting the background blue to get white stars. Included with
your flag will be a sheet of vinyl stars that are used as a mask to
block the blue paint from covering where you want the stars to go.
We include more than 50 stars incase an error occurs with placement. Start by removing a single star from the sheet and then locating the
small 1/8" holes in the flag field. Place the center of the star
directly over the smaller 1/8" hole - on the larger flag the vinyl stars'
points
will cover five light holes and on the smaller flag, the vinyl star will
cover two holes. Press down on each star to ensure that it is well
adhered to the surface of the coro to ensure a clean paint line.
When you are completed, count the stars to make sure you have a total of
50.
Next you will need to mask off the border of your flag
- you will be able to locate the border by the four 1/8" holes around the
outer four corners of your flag. Tape between the small 1/8" holes on each of the corners,
covering the outer most rows of 3/16" holes all the way to the outer
edges of the flag - see the photo for details.
Now that the border is covered, you will need to mask
off the field of the flag which will be painted blue. Place paper
or some other material to cover up the portion of the flag that contains
the stripes and
then leave a tape line between the 1/8" holes that indicate the edges of
the field. You should now only see the coro in the background field of
the flag that will be painted blue. Now paint the field blue with
your "plastic" paint. Once the paint has tacked up but not
completely dry, carefully remove each of the stars and then followed by the covering
over the striped portion of the flag. Allow the blue field to
completely dry for 1-2 days before proceeding with the painting of the
stripes. Do not remove the tape around the border of the flag as
this will be necessary for the next step.
You are now ready to start painting the red stripes
onto the flag. The American flag starts with a red strip at the
bottom most layer of the flag - so, start by taping off the second,
fourth, sixth, etc layer of the bulbs as indicated by the 1/8" holes
along the edge of the sign. For the larger flag, there will be
three rows of bulbs, for the smaller flag there will be two rows of
bulbs per strip.
After each of the white strips has been covered,
you will then need to cover the previously blue painted field so it will
not receive over spray. For the smaller flag, two sheets of 8x11
paper work well.
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Materials necessary for painting your CoroFlag
Close-up showing the smaller 1/8" locator holes for placing the vinyl
star for paint masking.
The completed vinyl stars on the flag field and the outer border taped
off.
The remainder of the flag has been covered except for the field which
will be painted blue.
The flag has had the field covered and is ready for the red strips to be painted.
The red strips painted
The completed painted flag
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Installing Lights
You are now ready to install the bulbs in the flag. Both
flags are based on 50/100 bulb count strings. Remember that when
you assemble the flag that the bulbs will go in the back/reverse side of
the flag - so the stars should be to your right when the flag is facing
upright. We generally recommend that you star by installing blue
lights for the field first, followed by the lights for the stars and
then lastly by the stripes starting from the top and working down.
Several tips to observe when assembling your flag:
* Some
string vendors do not include exactly 50 or 100 bulbs -so if you notice
that you are short or have an extra bulb, first check to make sure no
holes or the wrong holes were populated and then count the number of
bulbs on your string and replace as needed. It is not normal to
have to cut or splice strings - check for errors in the bulbs first.
If you only have 100 bulb strings, you can modify them by removing 50 of
the bulbs from the string - contact us if you have any questions about
how to do this.
* If you have painted your flag, finding the locations for the bulbs
is generally easier as you can see the color (blue/red) through the coro
from the front side. We still recommend after installing ten or so
bulbs to flip over the flag and check to make sure the bulbs are in the
correct holes - especially with the field and star bulbs.
* We recommend picking a location for all your plugs to be located.
That could be the right, left or middle. By having all plugs in
one location, it makes it easier to bind them up into a single cord -
see the attached photo.
* On both flags, you will have additional blue bulbs left over from
the field. Just wrap these up and attach them to the other bulbs
on the back of the flag.
* The outer most ring of lights on the smaller flag is optional -
note that when installing the border lights, the frame must be made from
3/4" thick material.
* The larger flag can handle a "2x4" frame with 1.5" of
clear
around the border. The smaller flag requires either a 1.5" border
without the optional border of lights or a 3/4" surround with the border
lights installed. We recommend a minimum of 3" of height for the
rear frame to provide sufficient clear for the lights when mounted
against a wall or when laying on the ground in storage. We
recommend using 1/2" staples, spaced at 4" intervals around the edge to
attach the coro to the wood border.
The total number of bulbs required for the American flags is as follows:
47.5" x 48" (Large Flag) |
36.4" x 23.5" (Small Flag) |
White Stars: 500 Blue Field: 560 White
Strips: 900 Red Strips: 1000 |
White Stars: 100 Blue Field: 265 White
Strips: 450 Red Strips: 500 Optional surround: 100 |
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The American flag with lights and border
The rear of the flag showing a 3/4" x 3" wood border |
Sequencing Both the small and large
American flags are designed for use with 15 channels - 13 for
stripes, one for the field and another for the stars with the small
flag having an optional border for the 16th channel. If you
intend to use the supplied musical sequences, we have setup the channel
design for controller 1 with channels 1-16. you will need to
setup your channels as follows:
Channel |
Location |
Channel 1 |
Red 1/2 Strip (starting from the top) |
Channel 2 |
White 1/2 stripe |
Channel 3 |
Red 1/2 stripe |
Channel 4 |
White 1/2 stripe |
Channel 5 |
Red 1/2 stripe |
Channel 6 |
White 1/2 stripe |
Channel 7 |
Red 1/2 stripe |
Channel 8 |
White full stripe |
Channel 9 |
Red full stripe |
Channel 10 |
White full stripe |
Channel 11 |
Red full stripe |
Channel 12 |
White full stripe |
Channel 13 |
Red full stripe (bottom) |
Channel 14 |
Blue field (upper left corner) |
Channel 15 |
White stars (upper left corner) |
Channel 16 |
Small flag: Optional border |
Power Consumption The following table
lists tested setups and may be useful in planning power consumption.
The totals listed below include controller power requirements.
Sign Size |
Light type |
Watts |
Small |
Incandescent |
500 |
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