If you are building a complete controller or power supply assembly, we recommend starting from our Mounting Plate selection which have accessories, bottom and base mounting plates pre-drilled and marked for your specific project.
Hands on Demo of Enclosure
How to install cable mounting clamps
Mounting the HC-2500 to Poles using Band Clamps
Q: How do I mount a fan in the HC-2500 enclosure? A: It is possible to use the Bud Industries external vent, item code IPV-1115 and if needed, combined with a 60mm x 60mm fan. This mounting location is marked on the front, inside lid for the hole size and screw locations.
NOTE: We DO NOT generally recommend adding a vent for the following reasons:
Fans tend to suck in more problems such as bugs, water, moisture, snow and dust.
All our power supplies and controllers have thermal shutdowns to prevent any damage due to overheating.
Our controllers and power supplies are designed to operate normally up to 160 degrees F.
Our power supplies all include fans that will switch on when there is enough thermal load.
Increases cost
Q: If I have a bent latch, how do I replace or repair it? A: This video shows how most problems can be corrected with a pair of pliers:
VIDEO
Product Features
General Information
This enclosure was designed for controllers and projects that are too confined or just too large for the CG-1500 enclosure. This enclosure has:
Increased Depth - Allows up to 4 vertical power supplies to be mounted into a single enclosure
Increased Height - Allow for more space at the base of the controller for newer, larger controllers
Designed for outdoor use with full UV protection incorporated into the plastic
Extremely durable due to the use of a poly-carbonate material. This enclosure is 140% stronger than the material used in the CG-1500 enclosure
The UL listed plastic resin also incorporates the highest rated UL94, 5VA fire resistant material IP RatingDue to the customization methods with this product, IP ratings can vary. Vents, fans, clamps and connectors can change this rating. Open bottom with blank end plate: IP65 Open bottom with clamps or other non-sealed connections: IP64 Closed bottom without any openings: IP66 A note on IP ratings - Sealing an enclosure so that there are no air exchanges can have negative side effects. If air with a high moisture content is trapped / sealed inside the enclosure (or any enclosure) and the temperature drops below the due point (such as overnight), water vapor will condensate (turn to liquid water) inside the enclosure as it can't escape. This is why almost no electrical box is air tight sealed but is instead water resistant with enough locations for air to exchange with the outside to prevent condensation.
Features
Flat top (compared to the ribbed top on the CG-1500) allows for application of labels.
Easier storage - Since the enclosure is flat on the top and bottom, stacking enclosures during storage is easier than the CG-1500
Available in open and closed bottoms:
Open (this listing page) - Allows the use of a bottom end closure that is removable, making repairs or other changes to the controller easier. Also allows for pre-cut holes for clamps, CAT5 cables and power wires - see our list of custom mounting solutions here .
Closed (this listing page ) - This solution is similar to the CG-1500 which has not pre-drilled holes. Designed for DIY applications.
Parameter / Test
HC-2500 Specifications (this product page)
CG-1500 Specifications
Differences Between Units
Izod Impact, Notched (ASTM D256)
12.0 ft-lb/in
5.0 ft-lb/in
6.0 ft-lb/in / HC-2500 is 140% Stronger
Flammability (UL94)
5VA
5VA
Same
Inside Dimensions
12 in Tall / 30.48 cm (smallest dimension as the enclosure tapers)
Height: HC-2500 is 15.9% Larger
Outside Dimensions
13.75 in Tall (including flange) / 34.92 cm
Open Bottom Dimensions
2.5 in Tall / 6.35 cm
N/A
The CG-1500 has no open bottom, customer must drill holes
Clamp
Two nickle plated steel, rust resistant spring clamps
Stainless 3/8" Bolt and
The HC-2500 can be opened by hand without special tools
Click here for DXF CAD drawing for the mounting bosses and mounting plate dimensions .Contact Us! Falcon V3 with Expansion with 32 outputs and two 350w power supplies:
Nice Box